Small-batch production

Flexible small-batch production ready for rapid implementations

Short production runs

We manufacture functional parts in batches from 1 to 1000 pcs. No molds, fast and with consistent parameters.

On-demand printing

You order when you need — no need to maintain inventory levels and no risk of frozen capital.

Fast product iterations

Test, improve, implement. Short runs allow dynamic product development without the costs typical of molding.

Short production runs

We manufacture functional parts in batches from 1 to 1000 pcs. No molds, fast and with consistent parameters.

On-demand printing

You order when you need — no need to maintain inventory levels and no risk of frozen capital.

Fast product iterations

Test, improve, implement. Short runs allow dynamic product development without the costs typical of molding.

Small-batch production - process

Customer onboarding

Simple and fast implementation process – from CAD file to finished batch. We analyze the design, advise on technology, and deliver proven components from just a few pieces.

Technical brief

We start by sending 3D files (STL/STEP) or a physical pattern. Based on this, we assess the manufacturing technology and scope of work.

Analysis and pricing

Within two working days you receive a quote, technology proposal, and possible implementation variants — always considering pace and scale.

Prototype trial batch

Upon request, we produce the first piece or trial batch. This allows checking quality, fit, and making adjustments if needed.

Production, inspection, and delivery

We sign a framework agreement, define SLA (lead time, quality indicators, complaints) and configure JIT delivery model or Kanban system.

Time that counts in product development

Implementation from 24 hours – no waiting, no quality compromises.

We deliver single prototypes in 1–3 working days small series (10–200 pcs.) from 2 days, and larger batches (200–1000 pcs.) from 4 days. Deadlines depend on scope but we always operate quickly and predictably.

Cost optimization

Usually the profitability threshold for 3D printing compared to injection molding starts from several hundred pieces — depending on geometry complexity and dimensions.

Additionally, in additive manufacturing you don't have to freeze capital in tooling, which significantly reduces investment expenses.

Step 01

High quality without molds and tools

MJF technology enables manufacturing precise parts without using injection molds. This means no tooling costs and faster start of production without quality compromises.

Step 02

Quick transition from design to finished part

From sending the CAD file to receiving the finished batch can take just a few days. It is an ideal solution for companies that want to efficiently implement new products or test variants.

Step 03

Uniform quality and high repeatability

MJF technology ensures consistent structure and mechanical properties of parts in every batch. Thus every series – regardless of quantity – meets the same quality and dimension standards.

Step 04

Profitability from just a few pieces

Small-batch production in MJF eliminates the need to invest in molds, which significantly lowers the profitability threshold. Unit costs are predictable even at low volumes from a few to several hundred pieces.

Step 01

High quality without molds and tools

MJF technology enables manufacturing precise parts without using injection molds. This means no tooling costs and faster start of production without quality compromises.

Step 02

Quick transition from design to finished part

From sending the CAD file to receiving the finished batch can take just a few days. It is an ideal solution for companies that want to efficiently implement new products or test variants.

Step 03

Uniform quality and high repeatability

MJF technology ensures consistent structure and mechanical properties of parts in every batch. Thus every series – regardless of quantity – meets the same quality and dimension standards.

Step 04

Profitability from just a few pieces

SLA and delivery quality guarantees

Every order can be covered by SLA, which defines service priority, quality parameters, and execution rules. This ensures deadlines and transparency of cooperation — even for short runs.

For priority orders we offer shortened lead times (even by 48h) within a subscription or one-time premium option.

We guarantee full responsibility for batch quality, the possibility to file complaints, and their review within 5 working days. If needed, we implement corrections so that every series meets expected standards.

Mass personalization and marking integration

We offer serial personalization of elements without affecting unit cost – each component can receive its own identification marking.

We perform serial numbering, QR codes, ID or RFID tags, which we integrate with the client's warehouse system. Markings can be added already at the printing stage or applied in post-production, facilitating tracking, servicing, and logistics of each part.

Types of surface finishes

MJF 3D printing at COSMOLD is a solution for companies valuing flexibility, short lead times, and high quality. We support both startups and large industrial plants.

Uncleaned sample

Raw surface, without powder removal after printing. Rough, porous, and matte — perfect for comparing the machining effect in subsequent post-processing stages.

Cleaned sample

Basic cleaning from powder residues. Retains the natural material color and slightly rough texture. This is a starting point for further finishing steps.

PolyShot Surfacing

Mechanical surface smoothing in the Powershot X system. Provides an even, satin matte finish and improves part aesthetics without affecting dimensions or tolerance.

PolyShot + DeepDye

Combination of cleaning and coloring in DM60 technology. Parts gain an intense, deep color and smooth, durable aesthetic surface.

VaporFuse Surfacing

Advanced chemical smoothing in the Powerfuse S system. The resulting surface is sealed, glossy, and injection-like, providing protection against moisture and dirt.

VaporFuse + DeepDye

Smoothing and coloring in one process. Elements achieve the highest class of aesthetics and resistance – smooth, color-saturated, and ready for direct final use.

Assembly of subassemblies and completion of finished components

Besides printing and finishing, we offer assembly, functional tests, and packaging according to client specifications.

We handle assembling elements into complete subassemblies – from pressing bushings, through mechanical assembly, to electronics integration.

Finished sets undergo functional control, are labeled, and packaged individually or collectively – ready for implementation on the production line.

Who is our service for?

MJF 3D printing at COSMOLD is a solution for companies valuing flexibility, short lead times, and high quality. We support both startups and large industrial plants.

Machines and Equipment

Manufacturers

We carry out regular component deliveries matched to our clients' production schedules. Thanks to the just-in-time model, you eliminate surplus inventory and free up resources from frozen capital.

Small companies

Startups

We help young companies quickly start production — from first prototypes to finished enclosures and functional parts. We share knowledge and experience, supporting the design and part optimization process.

Large production

Factories

We deliver spare parts for production lines according to agreed schedules, ensuring continuity of operation and safety for maintenance departments. Our contract manufacturing minimizes downtime risk and shortens response times.