Reverse engineering and optimization for MJF

From the physical part to the optimized model ready for MJF printing

Digital reconstruction based on scanning

We recreate missing or undocumented parts. Based on a 3D scan, we create a CAD model ready for editing, archiving, or re-implementation.

Geometry optimized for printing

We adjust the design for MJF technology: changing orientation, part layout, wall thicknesses, and supports — to shorten print time and improve functionality.

Validation of the finished component

We verify whether the model meets functional assumptions and fits dimensionally. Fit and functional tests help avoid errors before production begins.

Digital reconstruction based on scanning

We recreate missing or undocumented parts. Based on a 3D scan, we create a CAD model ready for editing, archiving, or re-implementation.

Geometry optimized for printing

We adjust the design for MJF technology: changing orientation, part layout, wall thicknesses, and supports — to shorten print time and improve functionality.

Validation of the finished component

We verify whether the model meets functional assumptions and fits dimensionally. Fit and functional tests help avoid errors before production begins.

Small-series production - process

Client onboarding

Simple and fast implementation process – from CAD file to ready batch. We analyze the design, recommend technology, and deliver proven components starting from just a few units.

Provide the model or physical part

We can work with a ready 3D file, scan, or physical sample. Depending on needs, we choose the scope of reconstruction and optimization.

Analysis and selection of service scope

After a preliminary project assessment, we recommend the appropriate package — from simple replication to full optimization and prototype validation.

Reconstruction and model preparation 

We reconstruct the model in CAD format, clean up geometry, improve the mesh, fill missing features, and adjust for printing.

Tests and production readiness

Upon request, we perform a test print and check fit. The model after optimization is ready for implementation in MJF printing or production.

We recreate and optimize finished parts in a few days

Quotation in 48h, reconstruction and model preparation from 3 working days.

Execution time depends on project complexity. Simple reconstructions are done in 3–5 working days, full optimization and validation may take 7–10 days. Quotations are sent within 48h of submission.

Optimization costs

Usually the break-even point of 3D printing compared to injection molding starts from several hundred units — depending on geometry complexity and dimensions.

Additionally, in additive manufacturing, you don't have to freeze capital in tooling, which significantly reduces investment expenses.

Step 01

Printing even without technical documentation

When drawings or files are missing — we recreate the model from a physical component. The ready CAD file can be used for archiving, production, or further product development.

Step 02

Design aligned with MJF capabilities

We introduce geometric changes that improve print quality, strength, and production economics. We eliminate technological risks before the first print.

Step 03

Test fit and functional validation

Before implementation, we perform a test print to check fit, mounting, and other key functions. We reduce the risk of errors and production downtime.

Step 04

Packages tailored to needs

Not every part requires full optimization — we offer three service scopes: basic reconstruction, version with geometric correction, and full technical and functional validation.